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Custom Hat & Cap Catalog

Browse the hat and cap styles we embroider in Charlotte, organized by type — from everyday stretch fit and trucker caps to performance, full brim, and fleece beanies. Find the right blank for your team or brand, then request a free quote — no payment until you approve your mockup.

Not Sure Which Hat Is Right for Your Project?

A construction crew, a golf outing, a lacrosse team, and a company store each call for a different hat. Below we've grouped our most popular styles by type so you can compare fit, fabric, and feel at a glance. Tell us your budget and use case and we'll recommend the perfect match — and your first mockup is always free.

Everyday

Stretch Fit Caps

Flexfit and stretch-back caps that hug the head for a clean, structured look without an adjustable strap. The most popular pick for team and company hats.

Port Authority Flexfit Cap in Grey custom hat
Port Authority

Flexfit Cap

Structured, mid-profile. 63/34/3 polyester/cotton twill/spandex. Flexfit stretch for a superior, no-strap fit.

S/M, L/XL17 colors
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New Era Structured Stretch Cotton Cap in Flag Royal custom hat
New Era

Structured Stretch Cotton Cap

Structured, mid-profile. 97/3 cotton/spandex. A breathable, all-cotton stretch fit with a clean embroidery surface.

S/M, M/L, L/XL7 colors
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Nike Dri-Fit Stretch Mesh Sandwich Bill Cap in Game Royal custom hat
Nike

Dri-FIT Stretch Mesh Sandwich Bill Cap

Structured, mid-profile. 100% polyester knit mesh with a Swoosh Flex sweatband for an exceptional fit.

S/M, M/L, L/XL6 colors
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Performance

Performance Caps

Moisture-wicking, breathable caps built for coaches, athletes, and hot Charlotte summers. Most feature a hook and loop closure for easy sizing.

Port Authority Pro Mesh Cap in Navy custom hat
Port Authority

Pro Mesh Cap

Structured, mid-profile. 100% polyester mesh with a contrasting grey underbill. Hook and loop closure. Youth size available.

One size5 colors
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New Era Performance Dash Adjustable Cap in Graphite custom hat
New Era

Performance Dash Adjustable Cap

Structured, mid-profile. 100% polyester with updated vertical mesh for breathability. Hook and loop closure.

One size5 colors
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Nike Dri-Fit Legacy Cap in Anthracite custom hat
Nike

Dri-FIT Legacy Cap

Lightly structured, mid-profile. 5.6 oz, 90/10 polyester/spandex with moisture-wicking. The Nike Swoosh on a premium performance cap.

One size19 colors
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Trucker

Mesh Back Caps

Snapback trucker caps with breathable mesh backs and a wide adjustable range. A favorite for trades crews, outdoor brands, and swag boxes.

Port Authority Snapback Trucker Cap in Carolina Blue/White custom hat
Port Authority

Snapback Trucker Cap

Structured, mid-profile. 100% cotton twill front panels and bill, 100% polyester mesh back. 7-position snapback closure.

One size54 colors
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Richardson 112 Trucker Cap in Royal/Black custom hat
Richardson

112 Trucker Cap

Structured, six-panel, mid-profile. 60/40 cotton/polyester twill front, 100% polyester mesh back. Pre-curved bill, adjustable snapback closure. The industry-standard trucker cap.

One size50+ colors
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Carhartt Flexfit 110 Mesh Back Cap in Carhartt Brown custom hat
Carhartt

Flexfit 110® Mesh Back Cap

Structured, mid-profile. 100% cotton twill front panels, 95/5 polyester/spandex mesh back. 7-position snapback closure.

One size4 colors
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Classic

Classic Caps

Traditional cotton twill dad hats and structured caps. Clean, timeless, and one of the most affordable ways to put a logo on a hat.

Port Authority Six-Panel Twill Cap in Carolina Blue custom hat
Port Authority

Six-Panel Twill Cap

Structured, mid-profile. 100% cotton twill. Hook and loop closure. Our best-value classic cap. Youth size available.

One size23 colors
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Carhartt Cotton Canvas Cap in Carhartt Brown custom hat
Carhartt

Cotton Canvas Cap

Lightly structured, mid-profile. 100% cotton washed canvas with sweat-wicking. A rugged, durable dad-hat feel.

One size4 colors
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New Era Adjustable Structured Cap in Flag Deep Navy custom hat
New Era

Adjustable Structured Cap

Structured, mid-profile. 100% cotton. Hook and loop closure. A clean, brand-forward classic cap from New Era.

One size6 colors
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Outdoor

Full Brim Hats

Bucket hats and wide-brim sun hats for golf outings, fishing trips, camps, and outdoor events that need real UV coverage.

Port Authority Bucket Hat in Royal custom hat
Port Authority

Bucket Hat

Garment washed 100% cotton twill. Unstructured, with a classic look and updated shape and fit.

S/M, L/XL6 colors
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Port Authority Outdoor Wide-Brim Hat in Stone custom hat
Port Authority

Outdoor Wide-Brim Hat

75/25 polyester/nylon ripstop with UPF 30+ sun protection and insect-repellent technology. Adjustable chin cord.

S/M, L/XL6 colors
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New Era Hex Era Bucket Hat in Dark Royal custom hat
New Era

Hex Era Bucket Hat

100% polyester Hex Era fabric with 50+ UV protection, odor control, and sweat-wicking. Clip-on drawcord.

S/M, M/L, L/XL5 colors
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Sport

Visors

Open-crown visors for golf, tennis, and running programs that want a logo up top without the full cap.

Port Authority Fashion Visor in Ultramarine Blue custom hat
Port Authority

Fashion Visor

100% cotton twill, 3 panels. Hook and loop closure. Our widest color range in a visor.

One size15 colors
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Sport-Tek Action Visor in True Red custom hat
Sport-Tek

Action Visor

96/4 polyester/spandex textured knit with a moisture-wicking sweatband. Hook and loop closure.

One size6 colors
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Nike Dri-Fit Ace Visor in Black custom hat
Nike

Dri-FIT Ace Visor

100% Dri-FIT polyester twill, 3 panels. Hook and loop closure. The Nike Swoosh on a clean performance visor.

One size4 colors
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Cold Weather

Fleece Caps & Beanies

Knit beanies for fall and winter events, cold-weather crews, and holiday company gifts. Folding-cuff styles give embroidery a wide, clean surface.

Port Authority Knit Cap in Neon Blue custom hat
Port Authority

Knit Cap

100% acrylic with a 3" folding cuff for easy embroidery. Our best-value beanie with the widest color range.

One size27 colors
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Carhartt Watch Cap 2.0 in Carhartt Brown custom hat
Carhartt

Watch Cap 2.0

100% acrylic stretchy rib knit for a stay-put fit. Carhartt label sewn on the left side. A trades-crew favorite.

One size9 colors
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Nike Terra Beanie in Black custom hat
Nike

Terra Beanie

Made of at least 75% recycled and/or organic content. Loose 1x1 rib knit with a woven Swoosh label.

One size6 colors
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More Styles, Colors & Sizes Available

This is a curated selection of our most popular hats. We carry these styles in youth and additional fits too, plus many more brands and colorways than shown here. If you have a specific style number in mind or aren't sure what you need, just ask — we'll help you find the right fit and send a free mockup before you pay anything.

New to designing a hat? Check our guides: Design Your Own Personalized Hat  ·  Design Elements of Custom Hats

Found a style you like?

Tell us which hat caught your eye and we'll send a free mockup and quote within 24 hours.

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